From sci-fi novels to ’80s movies, robots create a sense of wonder and intrigue around the concept of artificial intelligence. With this robot costume, you can create a mechanical look that’s as fun to make as it is to wear to your next Halloween party.
Robot Costume Materials
- Colored permanent markers
- Rubber gloves
- Silver spray paint
- Styrofoam balls
- Scissors
- Dryer hose
- Tin foil
- Hot glue gun
- Colored cellophane
- Door knobs
- Elastic
- Bicycle reflectors
- Silver duct tape
Create a Homemade Robot Halloween Costume
First, prepare your robot body and head. Use your scissors to cut the flaps off your large and small cardboard boxes. Next, cut a circle on the middle of each box’s bottom to act as head openings and cut circular arm holes on either side of the larger box. Cut slits on the face of the smaller box to represent the robot’s eyes and mouth. Cover both boxes, rubber gloves, doorknobs and styrofoam balls with silver spray paint.
Next, assemble the rest of the costume body. Cut a lengths of aluminum dryer hosing two inches longer than each of your arms and legs. Affix your leg hoses to the inner sides the large box, while attaching the arm hoses just inside its arm holes with hot glue and elastic. Cut colored cellophane to affix inside the small box to create reflective, robotic eyes. Finally, wear the larger box as your costume body and place the smaller box over your head. Decorate your robot costume with hand-drawn dials, doorknobs and bicycle reflectors. Finally, don the rubber gloves and silver tennis shoes for maximum effect.














